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What You Need to Know About APK60 Series DIN Rail and Panel Mount DC/DC Converters



APK60-1224: A Reliable and Versatile DC/DC Converter for Industrial Applications




Introduction




If you are looking for a reliable and versatile DC/DC converter for your industrial applications, you might want to consider the APK60-1224 model from Helios Power Solutions. This model is part of the APK series of single output DC/DC converters that offer 25W to 60W of output power, input voltage options of 12V, 24V, and 48VDC, and output voltage options of 5V, 12V, 15V, 24V, and 48VDC. In this article, we will explain what a DC/DC converter is and why you need one, what are the features and benefits of the APK60-1224 model, and how to choose the right input and output voltage options for your application. We will also provide you with the product specifications, installation and mounting instructions, and a conclusion with a call to action.


What is a DC/DC converter and why do you need one?




A DC/DC converter is an electronic device that converts a source of direct current (DC) from one voltage level to another. It is used to provide stable and regulated power to devices that require different voltages than the available input source. For example, you might need a DC/DC converter to power a 12V device from a 24V battery, or a 5V device from a 12V solar panel. A DC/DC converter can also provide isolation between the input and output circuits, which can prevent electrical noise, interference, or damage from occurring.




apk60-1224



You might need a DC/DC converter for your industrial applications if you have any of the following scenarios:



  • You need to power devices that have different voltage requirements than your input source.



  • You need to isolate your devices from the input source to protect them from electrical disturbances.



  • You need to adjust the output voltage to match the load requirements.



  • You need to increase the efficiency and reliability of your power system.



What are the features and benefits of the APK60-1224 model?




The APK60-1224 model is a single output DC/DC converter that offers 60W of output power, 48VDC of input voltage, and 24VDC of output voltage. It has the following features and benefits:



  • It has a low profile, fully encapsulated module that is ideal for harsh environments.



  • It has an adjustable output voltage that can be fine-tuned using a potentiometer.



  • It has an overcurrent protection that limits the output current with auto recovery.



  • It has a thermal shutdown that protects the device from overheating with auto restart.



  • It has an input-output isolation of 500 VDC that prevents electrical noise or damage.



  • It has a high operating temperature range of -20C to +70C at reduced load.



  • It has a DIN rail and panel mount option that allows for easy installation and mounting.



  • It has a low cost non-isolated option on request that can save money and space.



It is suitable for a wide range of industrial applications such as automation, communication, instrumentation How to choose the right input and output voltage options for your application?




The APK series of DC/DC converters offers various input and output voltage options to suit different applications. The input voltage options are 12V, 24V, and 48VDC, and the output voltage options are 5V, 12V, 15V, 24V, and 48VDC. To choose the right input and output voltage options for your application, you need to consider the following factors:



  • The input voltage range of your power source. You need to select an input voltage option that matches or exceeds the nominal voltage of your power source. For example, if you have a 24V battery, you need to choose a 24V or 48V input voltage option.



  • The output voltage range of your load devices. You need to select an output voltage option that matches or is lower than the nominal voltage of your load devices. For example, if you have a 12V device, you need to choose a 12V or 5V output voltage option.



  • The output power requirement of your load devices. You need to select an output power option that meets or exceeds the total power consumption of your load devices. For example, if you have a device that draws 2A at 12V, you need to choose an output power option that can provide at least 24W (2A x 12V).



The APK60-1224 model is suitable for applications that require a 48V input voltage and a 24V output voltage with up to 60W of output power. For example, you can use it to power a PLC (programmable logic controller) that operates at 24V from a 48V battery.


Product Specifications




The APK60-1224 model has the following product specifications:



Parameter


Value


Input voltage range


36-72 VDC


Output voltage range


21.6-26.4 VDC (adjustable)


Output power


60 W max.


Output current


2.5 A max.


Input-output isolation


500 VDC min.


Load regulation


+/-0.5% max.


Line regulation


+/-0.5% max.


Switching frequency


100 kHz typ.


Noise and ripple


100 mVp-p max.


Cooling method


Natural convection


Operating temperature range


-20C to +70C (derating above +50C)


Dimensions (L x W x H)


115 x 90 x 40 mm (4.53 x 3.54 x 1.57 in)


Connector type Screw terminal block Please refer to the datasheet for more details and specifications.


Installation and Mounting Options




How to install the APK60-1224 on a DIN rail or a panel?




The APK60-1224 model can be installed on a standard DIN rail or a panel using the mounting brackets provided with the device. To install the device on a DIN rail, follow these steps:


Snap the device onto the DIN rail by hooking the top bracket first and then pushing down the bottom bracket until it clicks into place.To remove the device from the DIN rail, use a screwdriver to release the bottom bracket and then lift up the device.To install the device on a panel, follow these steps:


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How to wire APK60-1224 DC/DC converter to a load


APK60-1224 DC/DC converter troubleshooting and maintenance


APK60-1224 DC/DC converter warranty and service


How to adjust the output voltage of APK60-1224 DC/DC converter


APK60-1224 DC/DC converter applications and use cases


How to connect APK60-1224 DC/DC converter to a solar panel


How to protect APK60-1224 DC/DC converter from surges and spikes


How to test the performance of APK60-1224 DC/DC converter


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How to calculate the efficiency of APK60-1224 DC/DC converter


Attach the panel mounting brackets to the device using the screws provided.Drill four holes on the panel according to the dimensions shown in the datasheet.Screw the device onto the panel using four M4 screws (not provided).The APK60-1224 model has a screw terminal block connector that allows for easy and secure connection of the input and output wires. To connect the wires to the screw terminal block, follow these steps:



  • Strip the insulation of the wires to expose about 6 mm (0.24 in) of the conductor.



  • Loosen the screws on the terminal block using a screwdriver.



  • Insert the input wires into the terminals marked as +Vin and -Vin, and tighten the screws. Make sure to observe the polarity of the wires.



  • Insert the output wires into the terminals marked as +Vout and -Vout, and tighten the screws. Make sure to observe the polarity of the wires.



  • Check that the wires are firmly secured and not loose or damaged.



How to adjust the output voltage using the potentiometer?




The APK60-1224 model has a potentiometer that allows for fine adjustment of the output voltage within a range of 21.6-26.4 VDC. To adjust the output voltage using the potentiometer, follow these steps:



  • Connect a voltmeter to the output terminals of the device.



  • Turn on the input power source and measure the output voltage on the voltmeter.



  • Use a small screwdriver to rotate the potentiometer clockwise or counterclockwise until you reach the desired output voltage. Rotating clockwise will increase the output voltage, and rotating counterclockwise will decrease it.



  • Turn off the input power source and disconnect the voltmeter.



Conclusion




The APK60-1224 model is a reliable and versatile DC/DC converter that can provide 60W of output power, 48VDC of input voltage, and 24VDC of output voltage for your industrial applications. It has a low profile, fully encapsulated module that can withstand harsh environments, an adjustable output voltage that can be fine-tuned using a potentiometer, an overcurrent protection and a thermal shutdown that protect the device from damage, an input-output isolation that prevents electrical noise or interference, a high operating temperature range that allows for operation in extreme conditions, and a DIN rail and panel mount option that allows for easy installation and mounting. It is suitable for a wide range of industrial applications such as automation, communication, instrumentation, and control systems. If you are interested in purchasing this product or learning more about it, please contact us today or visit our website for more information.


FAQs





  • What is the warranty period for this product?



This product comes with a two-year warranty from the date of purchase.


  • What are some of the applications that this product can be used for?



This product can be used for any application that requires a 48V input voltage and a 24V output voltage with up to 60W of output power. Some examples are PLCs, sensors, actuators, relays, solenoids, LED lights, fans, pumps, motors, etc.


  • How can I order this product?



You can order this product online through our website or by phone or email. We accept various payment methods such as credit card, PayPal, bank transfer, etc. We also offer fast and secure shipping options worldwide.


  • How can I get technical support for this product?



You can get technical support for this product by contacting our customer service team by phone or email. We have experienced engineers who can answer your questions and provide troubleshooting assistance.


  • How can I provide feedback or suggestions for this product?



We appreciate your feedback and suggestions for this product as they help us improve our products and services. You can provide your feedback or suggestions by filling out our online survey or by sending us an email.


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